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Integrated Solutions (ISI) provides high-quality steel and metal rollers for various industrial applications. Whether you require a single roller or need hundreds, ISI has the capability to deliver products that meet your specific needs. With manufacturing facilities in both the USA and Asia, ISI offers a combination of cost-effective solutions without compromising on quality. ISI’s expertise and flexibility make it the preferred choice for OEMs, roller manufacturers, and end-users alike.

Types of Rollers Offered by ISI

ISI manufactures a broad range of rollers, including steel roller mills, steel sheet rollers, industrial metal rollers, and aluminum rollers. Each product is custom-made to fit your exact requirements.

  • Steel Roller Mill: Steel roller mills are essential for reducing the thickness of metal stock, creating smooth, uniform sheet metal that meets strict standards. These mills are built to withstand extreme temperatures and heavy loads, making them an ideal option for many industrial settings, such as conveyor systems.
  • Steel Sheet Rollers: These rollers are designed to produce smooth, seamless sheet metal. Steel sheet rollers are highly durable, ensuring consistent results even under heavy use. They are perfect for high-speed, large-volume production lines.
  • Industrial Metal Rollers: ISI’s metal rollers are made to handle heavy loads while maintaining high performance in a wide range of applications. These rollers are engineered with precision, ensuring smooth operation and long-lasting reliability.
  • Aluminum Rollers: Aluminum rollers are lighter than steel but just as effective in various industrial processes. Ideal for low-tension, low-volume web guide applications, these rollers are available in both clear and hard anodized finishes. Aluminum rollers are half the weight of steel rollers, making them easier to handle and more energy-efficient for certain operations.

Manufacturing Capabilities and Materials

ISI specializes in custom manufacturing, creating rollers that meet the specific needs of each client. The company uses top-grade materials, including steel alloys, aluminum, and other industrial metals, to ensure the durability and effectiveness of each roller. Custom sizes and coatings are available, with options for chrome, hard chrome, and flash chrome finishes to protect against wear and corrosion.

ISI’s manufacturing process ensures precision in every roller, whether it’s a small-diameter rubber roller for machines like printers or a large-diameter aluminum roller for high-speed plastic film production. With extensive experience in industries such as aerospace, automotive, warehousing, and distribution, ISI can handle a wide range of roller applications.

Roller Coating Options

ISI offers several coating options to extend the life and improve the performance of its rollers. For steel mill rolls, chrome coatings such as hard chrome and flash chrome are available to enhance durability. Aluminum rollers can be coated with either clear or hard anodized finishes, which provide superior protection against wear and corrosion. These coatings ensure that rollers can withstand challenging environments, from high temperatures to exposure to chemicals or moisture.

Applications for Steel and Metal Rollers

Steel and metal rollers play a crucial role in various industrial processes. In conveyor systems, they are used to move materials efficiently from one production phase to another. Rollers also help form and shape materials, spread coatings, and laminate products.

BOPP and MDO Films

Steel and aluminum rollers are commonly used in the production of BOPP and MDO films, where precision and high-speed performance are essential. With line speeds of 450-600 meters per minute, these rollers ensure smooth operation and consistent results in high-volume production settings.

Conveyor Systems

Steel and aluminum rollers are indispensable in moving raw materials, partial components, and finished goods along conveyor systems. Their design allows for heavy loads to be carried efficiently and reliably.

Why Choose ISI

ISI’s flexibility in manufacturing and ability to meet specific requirements makes it an excellent choice for all roller needs. Whether you are buying one roller or many, ISI can provide a solution that meets both your quality standards and budget. The company’s global manufacturing network ensures you can get products quickly and affordably, whether you need them in the USA or elsewhere. By buying directly from ISI, you eliminate the middleman and save both time and money.

For high-quality, custom-engineered steel and metal rollers, Integrated Solutions offers the experience, resources, and commitment to meet your needs. Reach out to ISI today for a quote and to discuss how their rollers can support your industrial processes.

Industrial Rollers at Integrated Solutions

Integrated Solutions is committed to providing superior industrial rollers to your specifications. We have experience serving customers in the manufacturing, warehousing, distribution, aerospace, and automotive industries, among others. To learn more about our selection of industrial rollers, contact us today or request a quote.

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